Drilling Fluid Purification Systems – Tailor-made Production upon Request

Secondary Processing Equipment: Vacuum Degasser

DFP-02-VD

The vacuum degasser is specifically designed to remove hazardous gases (e.g., methane, hydrogen sulfide) from drilling fluids. Utilizing a negative pressure environment created by vacuum pumps, it separates and vents gases while retaining the liquid phase, hence also referred to as a negative pressure degasser.

As an essential solid control safety equipment, it mitigates blowout risks caused by gas influx and is widely deployed on both onshore and offshore drilling rigs. Key features include:

• Self-priming system, no centrifugal pump required for fluid intake.
• Corrosion-resistant construction minimizes maintenance frequency and repair costs.
• Compact design with a small footprint.
• It also serves as a high-torque mud agitator during operations.
• Customizable configurations upon request.

Tertiary Treatment Equipment: Desander

DFP-03-DD

The desander serves as the third-stage solids control purification equipment in drilling operations, specifically designed to separate solid particles ranging from 44–74 μm (those unremoved by shale shakers) in drilling fluids. Comprising a shale shaker, desander hydrocyclones, flow distribution manifolds, and electric control systems, it is typically configured with 8", 10", or 12" hydrocyclone clusters. The desander features high processing capacity, superior separation efficiency, and operational stability, effectively reducing fluid solids content, minimizing equipment wear, and mitigating drilling risks. It is suitable for onshore and offshore drilling operations. Key features include:

• Durable hydrocyclones, constructed from polyurethane or high-chrome cast iron for extended service life.
• Clamp-type assembly, easy maintenance.
• Compact design with a small footprint.
• Flexible selection of 1, 2, or 3 hydrocyclones (8"/10"/12") to match flow rate requirements.
• Rapid deployment, fast installation and system integration.

Quaternary Treatment equipment: Desilter

DFP-04-DT

The desilter functions as the fourth-stage solids control equipment in drilling operations, typically employing 4" or 5" hydrocyclone clusters to remove fine solid particles sized 15–44 μm (those unremoved by shale shakers and desanders). It consists of a shale shaker, hydrocyclones, flow distribution manifolds, and electrical control systems. Key features include:

• Ultra-durable hydrocyclones, Fabricated from high-wear-resistant polyurethane for extended operational life.
• Clamp-type connections, simplified installation and disassembly.
• Compact design with a small footprint for enhanced portability.
• Flexible deployment of 1, 2, or 3 hydrocyclones (4"/5") to accommodate varying flow rates.
• Adjustable hydrocyclone size and quantity to better meet client-specific operational demands.

Mud Cleaner (Integrated Desander & Desilter System)

DFP-05-MC

The mud cleaner functions as a tertiary and quaternary solids control equipment for drilling fluid treatment, combining desander hydrocyclones, desilter hydrocyclones, and a shale shaker into a single integrated unit. Its compact footprint, space efficiency, and multifunctional design make it an optimal solution for secondary-to-tertiary solids control in drilling operations. Key features include:

• Heat-treated shaker basket, engineered for extended periods under high excitation intensity.
• Mechanically adjustable shaker angle, convenient and reliable.
• Sandblasted finish with anti-corrosion, abrasion-resistant coatings. Better appearance, higher quality.
• Dual screen tensioning options, hook-strip or wedge-block tensioning systems for compatibility with diverse screen types.
• Global motor compatibility, supporting industry-leading vibration motors.
• The desander/desilter hydrocyclones are constructed from high-wear-resistant composite polyurethane, ensuring interchangeability with international OEM components.

Fifth-stage Treatment Equipment: Centrifuge

DFP-06-CF

Centrifuges are used to recover barite, remove 2–7 μm fine solid particles, control the density and viscosity of the drilling fluid, and ensure the performance of the drilling fluid.

Centrifuges are categorized by rotational speed into medium-speed centrifuges, high-speed centrifuges, and variable-frequency high-speed centrifuges. These units are critical for barite recovery, removal of fine solids (2–7 μm), and precise control of drilling fluid density and viscosity to maintain optimal fluid performance. Key features include:

• The drum and propeller parts are made of high-quality 304 or 316 stainless steel, ensuring high quality and long service life.
• The slag discharge port of the drum is equipped with a hard alloy sleeve or ceramic inlay, making the discharge port more wear-resistant.
• The slag discharge surface of the screw propeller is spray-welded with a tungsten carbide wear-resistant layer, making it more durable.
• The bearings are branded products of top quality and are trustworthy.
• The electrical components are from international brands.
• Large processing capacity, suitable for most drilling fluids.
• Easy to install and operate.

Cuttings Dryer (Eco-Specialized)

DFP-07-CD

For environmentally sensitive areas, the system can be equipped with cuttings recovery and waste fluid treatment modules. The cuttings dryer is a single-stage, continuously operational vertical scraper-discharge centrifuge. The ZCVCD Series vertical cuttings dryer efficiently recovers oil content from drill cuttings, with a processing capacity of 30–50 tons/hour, achieving Oil-on-Cuttings (OOC) content < 5% post-treatment. Key features include:

• Compact design;
• Efficient operation;
• Stable and reliable performance;
• Easy to use and maintain;
• Power components are from high-quality well-known brands;
• Easily customizable for users.