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Drilling Fluid Purification Auxiliary Equipment – Enhancing Drilling Efficiency and Ensuring Operational Safety

We specialize in providing high-quality drilling fluid purification auxiliary equipment to global clients, including mud agitators, mud tanks, jet mud mixers, mud gas separators, flare ignition devices and hydrocyclones.

Our equipment is manufactured using advanced technology and premium materials to ensure efficient and reliable performance, meeting the demands of various drilling conditions. This enables drilling operations to proceed efficiently, safely, and in an environmentally friendly manner. Additionally, we offer customized solutions tailored to client requirements, addressing the specific needs of diverse drilling projects.

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Drilling Fluid Purification Auxiliary Equipment on a white background

Category

  • Mud agitator on a white background

    DFA-01-MA

  • Mud tank on a white background

    DFA-02-MT

  • Jet mud mixer on a white background

    DFA-03-JMM

  • Mud gas separator on a white background

    DFA-04-MGS

  • Flare ignition device on a white background

    DFA-05-FID

  • Hydrocyclone on a white background

    DFA-06-HC

Mud Agitator

Shale shaker on a white background DFA-01-MA

Mud Agitator

DFA-01-MA

Mud agitator is widely used in drilling fluid solids control systems, typically installed on mud storage tanks to prevent sedimentation of solid particles in drilling fluids. It primarily consists of a motor, gear reducer, base, agitator shaft, and impeller. Key features include:

  • Available in two connection forms: direct connection and coupling.
  • Available in worm gear and bevel gear types.
  • It is divided into vertical and horizontal types by installation type. The vertical agitator saves space for compact tank layouts.
  • High mixing intensity, wide coverage, and reduced starting torque.
  • Internationally renowned brand bearings.
  • SOG seal.

Mud Tank

Mud tank on a white background DFA-02-MT

Mud Tank

DFA-02-MT

The mud tank is an indispensable and critical equipment in oil drilling engineering. Its main functions include providing a continuous and stable mud supply during drilling operations, as well as filtering and purifying mud through circulation system to ensure smooth drilling progresses. Mud tanks are categorized by their applications into supply tanks, sand settling tanks, intermediate tanks, storage tanks, and mixing tanks. Key features include:

  • Customized solutions can be designed based on customer requirements.
  • High-quality steel construction.
  • The tank undergoes flaw detection and pressure testing.
  • The tank is equipped with a manhole and ladders for easy operation.
  • The tank is coated with high anti-corrosion and high wear-resistant marine paint.
  • Electrical centralized control is adopted for easy installation, disassembly, and transportation.
  • In polar low-temperature regions, the tank is equipped with heating and insulation systems.

Jet Mud Mixer

Jet mud mixer on a white background DFA-03-JMM

Jet Mud Mixer

DFA-03-JMM

The jet mud mixer is used for preparing and weighting drilling fluid, adjusting parameters such as density, viscosity, and fluid loss. Its performance is significantly enhanced when paired with a shear pump. Additionally, it can be configured as a single jet or dual jet mixing system base on customer requirements. Key features include:

  • Fast and uniform mixing.
  • Improves drilling fluid quality.
  • Reduces the amount of additive materials.
  • Saves mud costs.
  • Enhances operational efficiency.

Mud Gas Separator

Jet mud mixer on a white background DFA-04-MGS

Mud Gas Separator

DFA-04-MGS

The mud gas separator is a specialized equipment for degassing gas-invaded drilling fluid. If gas invasion in drilling fluid is not promptly addressed, it may lead to a kick or even a blowout. When used in conjunction with a flare ignition device, the separator ensures safe and efficient drilling operations. Key features include:

  • Adopting bottom liquid discharge and sewage discharge to ensure a constant liquid level in the separator, while also solving the problem of sand accumulation in the tank;
  • The tank is equipped with a dedicated gas separation channel to improve the effectiveness of degassing;
  • Combining multiple separation technologies such as centrifugal separation, physical impact separation, and vacuum separation to ensure effective gas separation;
  • Buffer devices are installed at each bend of the liquid supply pipe, and replaceable impact-resistant baffles are added, extending the equipment's service life;
  • The sulfur-resistant mud gas separator is made and treated with special materials to prevent damage from hydrogen sulfide gas.

Flare Ignition Device

Flare ignition device on a white background DFA-05-FID

Flare Ignition Device

DFA-05-FID

The flare ignition device is primarily used in Oil drilling tosafely combust flammable and hazardous gases generated during operations, ensuring both safety and environmental compliance. It is usually used in conjunction with a mud gas separator. Key features include:

  • Spray marine heavy-duty anti-corrosion paint;
  • Adopt stainless steel torch head;
  • Remote electronic remote control ignition;
  • Long-distance manual ignition box with double safety ignition;
  • Installation options include vertical and horizontal;
  • Ignition fuel options include diesel and natural gas;
  • Unique design anti-backfire device;
  • Longer service life.

Hydrocyclone

Hydrocyclone on a white background DFA-06-HC

Hydrocyclone

DFA-06-HC

The hydrocyclone a device used to separate heavier coarse particles such as sand and silt from wastewater, and is also employed for mud dewatering. Desander and desilter hydrocyclones are typically available in 4", 5" sizes for desilting and 8", 10", 12", 14", 20" sizes for desanding. They are constructed from a wide range of materials, including ceramic, polyurethane, and cast iron. This makes it suitable for oil drilling solids control desanding and desilting hydrocyclones, horizontal directional drilling mud hydrocyclones, and shield tunneling mud-water separation hydrocyclone treatment, etc. Key features include:

  • Compact and simple structure.
  • No moving parts.
  • Low investment and operating costs.
  • Easy to install and simple to operate.
  • High efficiency.
  • High corrosion resistance.

Specifications

Table 1: Mud Agitator Specifications
Model Supporting Motor
Power (kW)
Impeller Speed
(rpm)
Impeller Diameter
(mm)
Theoretical Weight (kg) Overall Dimensions (mm)
ZCJQ3 3 72 600 195 850 × 560 × 460
ZCJQ/5.5 5.5 72 650 275 900 × 600 × 500
ZCJQ/7.5 7.5 72 750 365 950 × 620 × 540
ZCJQ/11 11 72 850 452 1300 × 700 × 600
ZCJO/15 15 72 950 570 1380 × 800 × 700
ZCJQ/18.5 18.5 72 1000 740 1520 × 900 × 760
ZCJQ/22 22 72 1100 815 1550 × 900 × 800
Remarks Overall dimensions and theoretical weight do not include the stirring rod; the paddle rod should be produced according to the tank depth.
Table 2: Mud Tank Specifications
Product Name Model Volume (m³) Dimension (mm)
Water tank ZCZSG40 40 10000 × 2500 × 2300
Water tank ZCZSG50 50 10500 × 2800 × 2350
Water tank set ZCZSG60 35 + 25 9500 × 2500 × 2300
Water tank set ZCZSG80 45 + 35 9500 × 2800 × 2400
Water tank set ZCZSG100 60 + 40 11500 × 2800 × 2400
Customized dimensions and tank thickness are based on customer requirements. Standard thicknesses are generally 6 mm, 8 mm and 10 mm.
Table 3: Jet Mud Mixer Specifications
Model ZCHJ/200×150-150×150-50 ZCHJ/150×125-150×150-40 ZCHJ/125×100-150×150-30
Sand Pump Specifications ZCSB200×150J-330 ZCSB150×125J-330 ZCSB125×100J-330
Matching Motor Power 55 45 37
Mixer Specifications ZCHHQ/P150×150-50 ZCHHQ/P150×150-40 ZCHHQ/P150×150-30
Nozzle Diameter (mm) 50 40 30
Hopper Specifications φ700 φ700 φ600
Hopper Outlet Diameter (mm) 150 150 150
Mixing Speed (kg/min) ≤ 100 ≤ 80 ≤ 60
Theoretical Weight (kg) 1800 1700 1200
Overall Dimensions (mm) 2200 × 1500 × 1200 2200 × 1500 × 1200 2000 × 1300 × 1000
Table 4: Mud Gas Separator Specifications
Model ZCYQFL/800-1.6 ZCYQFL/1000-2.5 ZCYQFL/1200-2.5 ZCYQFL/1200-6.4
Processing Capacity (m³/h) 180 240 320 320
Cylinder Diameter (mm) 800 1000 1200 1200
Working Pressure (MPa) ≤ 1.6 ≤ 2.5 ≤ 2.5 ≤ 6.4
Inlet Pipe Diameter (mm) 100 125 150 150
Outlet Pipe Diameter (mm) 150 200 250 250
Exhaust Pipe Diameter (mm) 200 200 200 200
Theoretical Weight (kg) 1800 2200 2500 2900
Overall Dimensions (mm) 1800 × 1800 × 5350 2000 × 2000 × 5860 2200 × 2200 × 6635 2200 × 2200 × 6635
Table 5: Flare Ignition Device Specifications
Model ZCYD-20/3 ZCYDW-15/2.5(horizontal)
Burner Diameter (mm) 200 150
Burner Height (m) 3 2.5
Ignition Voltage (kV) 16 17
Ignition Frequency (times/min) 100–1000 100–1000
Ignition Medium Diesel/Liquefied Gas/Plasma
Theoretical Weight (kg) 600 520
Overall Dimensions (mm) 1600 × 700 × 3000 2500 × 700 × 1600
Table 6: Hydrocyclone Specifications
Specifications Diameter (mm) Inlet Pressure (MPa) Capacity (m3/h) Cut Size (μm)
FX840 840 0.04–0.15 500–900 74–350
FX710 710 0.04–0.15 400–550 74–250
FX660 660 0.04–0.15 160–450 74–220
FX610 610 0.04–0.15 200–300 74–200
FX500 500 0.04–0.2 140–240 74–200
FX400 400 0.04–0.2 100–170 74–150
FX350 350 0.04–0.2 70–160 50–150
FX300 300 0.04–0.2 45–90 50–150
FX250 250 0.04–0.3 40–80 40–100
FX200 200 0.04–0.3 25–40 40–100
FX150 150 0.04–0.3 14–35 20–74
FX125 125 0.04–0.3 8–20 20–50
FX100 100 0.04–0.3 8–20 20–50
FX75 75 0.1–0.4 4–10 10–40
FX50 50 0.1–0.4 2–5 7–40
FX25 25 0.1–0.6 0.3–1 5–20
FX10 10 0.1–0.6 0.05–0.1 1–5

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