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ESP cable protector, also called control line protector, are used to protect any configuration of ESP cables, control lines, encapsulated bundles in the wellbore. There are channels to shield cables or lines when they transit across the tubing coupling to prevent from damage during installation or retrieval of completions.
The ESP cable protector is made of carbon steel or stainless steel and is suitable for 2-7/8" to 7" O.D. tubing sizes. The control line protector is appropriated for flat, square and round cables and lines.
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Categories
According to the production process, the ESP cable protector is divided into casting type and stamping type. And each one is divided into cross coupling protectors and mid joint protectors.
ECP-01-CC
ECP-02-CM
ECP-03-SC
ECP-04-SM
Casting Type – Cross Coupling Protectors
ECP-01-CC Casting ESP Cable Protector – Cross Coupling
| Tubing O.D. (A) | Coupling Specification | Running O.D. (D) | Protector Length (E) | Cable Size (F) | Control Line (G) |
|---|---|---|---|---|---|
| 2-3/8" | EUE | 4.54" – 4.61" | 8.82" | AWG #1 16×47 AWG #2 15 × 45 AWG #4 14 × 40 AWG #5 13 × 38 |
1/8" 1/4" 3/8" |
| 2-7/8" | 5.03" – 5.10" | 9.21" | |||
| 3-1/2" | 5.71" – 5.77" | 9.69" | |||
| 4" | 6.21" – 6.27" | 9.96" | |||
| 4-1/2" | 6.71 – 6.75" | 10.2" |
| Tubing O.D. (A) | Coupling Specification | Running O.D. (D) | Protector Length (E) | Cable Size (F) |
|---|---|---|---|---|
| 2-3/8" | EUE | 5.34" – 5.41" | 8.82" | AWG #1 ɸ40 AWG #2 ɸ38 AWG #3 ɸ36 AWG #4 ɸ34 |
| 2-7/8" | 5.83" – 5.90" | 9.21" | ||
| 3-1/2" | 6.51" – 6.57" | 9.69" | ||
| 4" | 7.01" – 7.07" | 9.96" | ||
| 4-1/2" | 7.31" – 7.35 | 10.2" |
Casting Type – Mid-Joint Protectors
ECP-02-CM Casting ESP Cable Protector – Mid-Joint
| Tubing O.D. (A) | Running O.D. (C) | Protector length (B) | Cable Size (D) | Control Line (E) |
|---|---|---|---|---|
| 2-3/8" | 4.3" | 1.78" | AWG #1 16×47 AWG #2 15 × 45 AWG #4 14 × 40 AWG #5 13 × 38 |
1/8" 1/4" 3/8" |
| 2-7/8" | 4.79" | |||
| 3-1/2" | 5.47" | |||
| 4" | 5.95" | |||
| 4-1/2" | 6.43" |
| Tubing O.D. (A) | Running O.D. (C) | Protector Length (B) | Cable Size (D) | Control Line (E) |
|---|---|---|---|---|
| 2-3/8" | 4.66" | 1.78" | AWG #1 ɸ40 AWG #2 ɸ38 AWG #3 ɸ36 AWG #4 ɸ34 |
1/8" 1/4" 3/8" |
| 2-7/8" | 5.12" | |||
| 3-1/2" | 5.73" | |||
| 4" | 6.22" | |||
| 4-1/2" | 6.69" |
Stamping Type – Cross Coupling Protectors
ECP-03-SC Stamping ESP Cable Protector – Cross Coupling
| Tubing O.D. (A) | Coupling Specification | Collar O.D. (B) | Running O.D. (D) | Protector Length (E) | Cable Size (C) |
|---|---|---|---|---|---|
| 2-3/8" | EUE | 3.19" | 3.85" – 3.96" | 25.2" | AWG #1 16×47 AWG #2 15 × 45 AWG #4 14 × 40 AWG #5 13 × 38 |
| 2-7/8" | 3.7" | 4.39" – 4.5" | |||
| 3-1/2" | 4.33" | 5.05" – 5.16" | |||
| 4" | 4.8" | 5.52" – 5.64" | |||
| 4-1/2" | 5.315" | 5.99" – 6.11" |
| Tubing O.D. (A) | Coupling Specification | Collar O.D. (B) | Running O.D. (D) | Protector Length (E) | Cable Size (C) |
|---|---|---|---|---|---|
| 2-3/8" | EUE | 3.19" | 4.49" – 4.73" | 25.2" | AWG #1 ɸ40 AWG #2 ɸ38 AWG #3 ɸ36 AWG #4 ɸ34 |
| 2-7/8" | 3.7" | 5.05" – 5.29" | |||
| 3-1/2" | 4.33" | 5.73" – 5.97" | |||
| 4" | 4.8" | 6.23" – 6.47" | |||
| 4-1/2" | 5.315" | 6.71" – 6.95" |
Stamping Type – Mid-Joint Protectors
ECP-04-SM Stamping ESP Cable Protector – Mid-Joint
| Tubing O.D. (A) | Collar O.D. (B) | Running O.D. (D) | Protector Length (E) | Cable Size (C) |
|---|---|---|---|---|
| 2-3/8" | 3.19" | 3.62" – 3.73" | 3.94" | AWG #1 16×47 AWG #2 15 × 45 AWG #4 14 × 40 AWG #5 13 × 38 |
| 2-7/8" | 3.7" | 4.09" – 4.2" | ||
| 3-1/2" | 4.33" | 4.69" – 4.8" | ||
| 4" | 4.8" | 5.16" – 5.27" | ||
| 4-1/2" | 5.315" | 5.65" – 5.76" |
| Tubing O.D. (A) | Collar O.D. (B) | Running O.D. (D) | Protector Length (E) | Cable Size (C) |
|---|---|---|---|---|
| 2-3/8" | 3.19" | 4.24" – 4.48" | 3.94" | AWG #1 ɸ40 AWG #2 ɸ38 AWG #3 ɸ36 AWG #4 ɸ34 |
| 2-7/8" | 3.7" | 4.74" – 4.98" | ||
| 3-1/2" | 4.33" | 5.37" – 5.61" | ||
| 4" | 4.8" | 5.86" – 6.10" | ||
| 4-1/2" | 5.315" | 6.37" – 6.61" |
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